How Nigeria’s Fuel Shock Sparked Its First EV-Only Assembly Plant
When President Bola Tinubu removed Nigeria’s decades-old petrol subsidy in May 2023, the effects were immediate and punishing. Pump prices jumped from ₦185 per litre to over ₦500 almost overnight, later climbing past ₦600. For households and businesses, the move triggered inflation and cost pressure across the board. But beneath the pain, the policy quietly altered the fundamentals of transportation economics in Nigeria, opening a narrow but powerful window for alternatives to petrol-powered vehicles.
That
window is where SAGLEV emerged. While Nigerian automakers such as Innoson
Vehicle Manufacturing and NORD have introduced electric models, their
production remains overwhelmingly focused on internal combustion engine
vehicles. SAGLEV, by contrast, has positioned itself as Nigeria’s first
electric-only vehicle assembly operation, built entirely around the assumption
that petrol would eventually become too expensive to remain dominant.
For
founder Sam Faleye, the subsidy removal was not a surprise but a long-anticipated
turning point. Faleye is a U.S.-trained physician who spent nearly three
decades working across internal medicine and clinical informatics before
turning his attention to electric mobility. His interest in EVs began in 2012,
when he bought his first Tesla, the same year the Model S launched.
That
experience convinced him that internal combustion engines were approaching
structural obsolescence. Electric vehicles, he observed, have a fraction of the
moving parts found in petrol cars, no oil changes, no exhaust systems, no
transmissions, and significantly lower maintenance costs.
Once I drove that first EV, it was obvious to me these things would change the world. And Elon Musk wasn’t crazy, Faleye says.
What Faleye believed global automakers underestimated was Africa’s long-term EV potential. Yet he was equally clear-eyed about the barriers. Weak electricity grids, scarce public charging infrastructure, high installation costs, and unreliable power supply made mass adoption unrealistic in most African markets without a forcing function. Outside major cities, limited grid coverage and poor road networks made fast-charging corridors commercially unviable. In many cases, off-grid or solar charging was the only option, and those systems were still early and fragmented.
Still,
the numbers kept pointing in one direction. In Lagos, ride-hailing drivers
routinely spend between ₦30,000 and ₦40,000 on petrol daily. Charging an
electric vehicle costs roughly ₦6,000. That gap represented not just savings,
but income, margins, and job sustainability.
The EV play in Africa is an employment opportunity play,” Faleye says. “The economics are too compelling to ignore.
SAGLEV
was founded in 2017 and was initially planned for Ghana, not Nigeria. At the
time, Ghana offered a more predictable business environment and a unique energy
situation. Nearly half of its power generation capacity sat unused under
expensive “take-or-pay” contracts, creating pressure to absorb excess
electricity. With roughly 80% electrification and early EV experiments from
companies like Kantanka and SolarTaxi, electric mobility was framed less as a
climate initiative and more as an economic release valve.
But
progress stalled as political pressure from the used-car lobby slowed
regulatory clarity around automotive assembly. Meanwhile, Faleye’s long-term
analysis continued to point back to Nigeria. In 2019, while participating in a
U.S. Department of Commerce export programme, he reviewed more than 250
Nigerian companies and reached a blunt conclusion: Nigeria was fiscally
stretched, external creditors were pushing for reform, and the fuel subsidy was
unsustainable. His models suggested that once petrol prices crossed ₦400 per
litre, EVs would become economically superior for ride-hailing, logistics, and
fleet operators.
When
Nigeria removed the subsidy abruptly and Ghana’s policies stalled, Faleye moved
quickly. Equipment originally destined for Accra was redirected to Lagos.
Nigerian regulators, including the National Automotive Design and Development
Council, encouraged the shift.
Jelani Aliyu kept asking, Why are you not doing this in Nigeria? Faleye says. They saw before most people did that we would actually pull this off.
SAGLEV’s
decisive break came with the discovery of an abandoned beverage factory in
Imota, Ikorodu. Rather than build a plant from scratch or lease expensive
industrial space, the company retrofitted the structure, dramatically reducing
capital expenditure.
You can build an EV plant in Nigeria for under ₦10 billion, Faleye says. If you’re smart, even under ₦6 billion.
The
facility officially began operations in June 2025, following a three-year
build-out, at a moment when fuel prices had made electric mobility more
economically viable than at any point in Nigeria’s history.
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SAGLEV
deliberately structured itself as an assembly operation rather than an importer
of finished vehicles. Importing used EVs is becoming harder due to tightening
Chinese export rules requiring OEM-backed after-sales support. Nigeria’s
proposed Green Mobility Bill is expected to favour local assembly while
penalising reliance on fully built imports. At the same time, intra-African
logistics remain prohibitively expensive, often making it cheaper to ship a car
from China to Nigeria than from Ghana.
By
assembling vehicles locally from semi-knocked-down kits, SAGLEV avoids inflated
resale prices. Its vehicles sell for around ₦80 million, compared with
₦120–₦140 million for comparable imported luxury EVs.
The
company currently assembles 17 models, ranging from compact sedans for
ride-hailing to delivery vans, pickups, luxury SUVs such as the Voyah Free, and
BRT-scale electric buses. Installed capacity stands at 2,500 vehicles per year,
with room to scale to 10,000 annually through multi-shift production.
Reliable
EV data across Africa remains limited, but estimates suggest Nigeria has
between 15,000 and 20,000 electric vehicles on the road, including two- and
three-wheelers. Faleye believes actual demand is significantly higher. SAGLEV
has assembled 55 vehicles so far and sold 40 almost immediately.
Demand
is becoming increasingly structured. Around 140 ride-hailing drivers have
signed commitments to purchase EVs if financing becomes available. An
undisclosed Nigerian corporation operating more than 2,500 fleet vehicles is
exploring electrification. Commercial banks, once sceptical, are now
approaching SAGLEV proactively. One bank has signed an MOU, while several
others are in advanced discussions.
Two years ago, banks didn’t even want to talk about EVs,” Faleye says. Now customers are asking them directly: do you finance EVs?
Operational
data from ride-hailing platforms shows most drivers in Lagos travel under 200
kilometres daily. SAGLEV’s compact EVs offer up to 330 kilometres per charge
and can reach 70% capacity in about two hours. For many drivers, weekly
charging is sufficient.
The
cost contrast remains stark. A petrol-powered Corolla can consume ₦30,000 to
₦40,000 worth of fuel per day. An EV costs roughly ₦6,000 to fully charge.
Maintenance expenses are 50–60% lower due to the simplicity of electric
drivetrains. SAGLEV’s battery supplier, Dongfeng Motor Corporation, provides
eight-year OEM warranties, giving banks and fleet operators confidence in
long-term financing.
Concerns
about Nigeria’s electricity grid persist, but Faleye argues they are misplaced.
He notes that Nigeria already runs on private generators, independent power
producers, and solar installations rather than the national grid. Most EV
owners charge at home, typically once a week. Charging requires about 6–7
kilowatts, which many households can support with modest solar upgrades.
Faleye
believes future power strain will come less from EVs and more from data centres
and AI infrastructure. Many data centres already operate surplus generation and
are seeking partnerships for EV charging. SAGLEV is in discussions with
operators controlling up to 20 megawatts of excess capacity.
The grid won’t carry Nigeria’s EV revolution, Faleye says. Private power will.
Public
charging infrastructure remains limited, but private companies such as eDryv
and Qoray have begun deploying chargers across Lagos. SAGLEV plans to build
distributed charging around ride-hailing clusters and inter-city routes. Apps
like ConnectVolt already map an ecosystem expanding faster than public
perception suggests.
Faleye
also challenges the assumption that EVs are unaffordable. SAGLEV offers
standard models priced between ₦33 million and ₦40 million and ride-hailing-optimised models priced between ₦19 million and ₦20 million. These
prices now compete directly with used petrol vehicles selling for ₦20 million
to ₦45 million.
EV
batteries typically last around 20 years before dropping to 70% efficiency, and
their modular design allows individual cell replacement. This durability
enables banks to offer seven- to eight-year loan tenors.
It’s not an affordability problem, Faleye says. It’s a credit problem.
Local
content remains a long-term challenge. Aside from labour, SAGLEV currently
sources all components from abroad, reflecting Nigeria’s lack of automotive
supply chains. The Green Mobility Bill targets 30% local content by 2030, but
Faleye is cautious about timelines.
People
dream of 100% Nigerian cars, he says. Even Mercedes is only 20% German
today.
By
2030, SAGLEV aims to place 10,000 EVs on Nigerian roads annually and expand its
workforce beyond 120 employees. The company plans to extend operations into
Ghana, Côte d’Ivoire, and one unnamed market outside Africa, with the long-term
goal of building a regional electric mobility ecosystem spanning assembly,
charging, fleet electrification, and green transport services.
Faleye
believes Africa will not electrify through mandates or idealism, but through
necessity.
If you can cut your power cost by 70% and your maintenance by 50%, Nigerians will figure it out, he says. The demand will be exponential. It has already started.